Ultrasonic cleaning

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Ultrasonic cleaning is a process that uses ultrasound (usually from 20–40 kHz) and an appropriate cleaning solvent (sometimes ordinary tap water) to clean items. The ultrasound can be used with just water, but use of a solvent appropriate for the item to be cleaned and the type of soiling present enhances the effect. Cleaning normally lasts between three and six minutes, but can also exceed 20 minutes, depending on the object to be cleaned.

Principle

Ultrasonic cleaning is based on the principle of cavitation. Cavitation bubbles are formed by the high-frequency sound waves in the cleaning solution. These bubbles collapse with great energy, creating a scrubbing action on the surface of the item being cleaned. This action penetrates blind holes, cracks, and recesses.

Equipment

The main components of an ultrasonic cleaner include:

  • A transducer that converts electrical energy into high-frequency sound waves.
  • A tank to hold the cleaning solution and the items to be cleaned.
  • A generator to produce the electrical signal that drives the transducer.

Applications

Ultrasonic cleaning is used in a variety of industries, including:

Advantages

  • Effective at removing contaminants from complex surfaces.
  • Reduces the need for manual scrubbing.
  • Can clean delicate items without damage.
  • Environmentally friendly when using water-based solutions.

Disadvantages

  • Initial cost of equipment can be high.
  • Not suitable for all materials (e.g., some soft metals and certain plastics).

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