Pigging
Pigging is a process used in several industries to clean large diameter pipelines. The term "pigging" originates from the acronym PIG, which stands for Pipeline Inspection Gauge. The process involves sending a device known as a "pig" through the pipeline to perform various maintenance operations.
History
The concept of pigging was first introduced in the oil and gas industry in the early 20th century. The initial purpose was to clean out the inside of the pipeline to ensure efficient flow of the product. Over time, the process has evolved and is now used in a variety of industries including food and beverage, pharmaceutical, and chemical industries.
Process
The pigging process begins with the insertion of the pig into a 'pig launcher' - a starting point of the pipeline. The pig is then propelled through the pipeline by a product flow (such as oil, gas or water). As the pig travels along the pipeline, it performs its designated task such as cleaning the pipeline, inspecting its interior for damage or blockages, or separating different products within the same pipeline.
There are different types of pigs used depending on the specific task. Some common types include:
- Utility Pigs - Used for cleaning and maintaining the pipeline.
- Inline Inspection (ILI) Pigs - Used for inspecting the pipeline for any damage or corrosion.
- Specialty Pigs - Used for specific tasks such as sealing, gauging, or batching.
Applications
Pigging is used in a variety of industries for different purposes:
- Oil and Gas Industry - Pigging is used for cleaning the pipelines and inspecting them for any damage or corrosion. It is also used for separating different types of oil or gas in the same pipeline.
- Food and Beverage Industry - Pigging is used to recover product that would otherwise be wasted, reducing the amount of product lost during changeovers.
- Pharmaceutical Industry - Pigging is used to ensure the cleanliness of the pipelines and to prevent cross-contamination of different products.
Benefits
Pigging provides several benefits:
- Increased Operational Efficiency - By cleaning the pipelines, pigging ensures efficient flow of the product.
- Reduced Product Loss - Pigging helps in recovering product that would otherwise be wasted.
- Prevention of Cross-Contamination - Pigging helps in separating different products within the same pipeline, preventing cross-contamination.
- Maintenance and Inspection - Pigging helps in maintaining the pipelines and inspecting them for any damage or corrosion.
See Also
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Contributors: Prab R. Tumpati, MD