Bevel

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Bevel (PSF)
Bevel and chamfer
Inkscape filters Bevels

Bevel refers to an edge that is not perpendicular to the faces of an object. Bevels are used in a variety of fields, including carpentry, metalworking, optics, and dentistry, to either soften the edge of a piece for safety, aesthetics, or to facilitate a tight fit with another piece. The concept of beveling is important in several areas of manufacturing and design, where it serves both functional and decorative purposes.

Overview

A bevel is typically created by cutting the edge of a material at an angle that is less than 90 degrees. This process can be achieved through various methods, depending on the material and the desired outcome. In woodworking, for example, a bevel can be created using a hand plane, a table saw with the blade set to an angle, or a router with a bevel bit. In metalworking, beveling is often done with grinders, beveling machines, or cutting torches.

Applications

Carpentry and Woodworking

In carpentry and woodworking, bevels are often used to create decorative edges on furniture, trim, and other wooden objects. Beveled edges can also help pieces of wood fit together more tightly in joinery, such as in the case of a beveled dovetail joint.

Metalworking

In metalworking, bevels are crucial for preparing edges for welding. A proper bevel can significantly affect the strength and quality of a weld. Beveling in metal can also be decorative or used to create edges that are less sharp for safety.

Optics

In optics, beveled edges are often applied to glass or mirrors to create a decorative effect. Additionally, beveling can help reduce the risk of chipping on glass edges.

Dentistry

In dentistry, beveled edges are used on fillings and crowns to ensure a tight fit and smooth transition between the restoration and the natural tooth, which can help in preventing decay and improving aesthetics.

Types of Bevels

Bevels can vary in angle and size, and there are several types, including:

  • Chamfer: A symmetrical sloping surface at an edge or corner.
  • Scarf Joint: A method of joining two pieces of material by beveling each to fit tightly together, often used in metalwork and carpentry.
  • Miter Joint: A joint made by beveling each of two parts to be joined, usually at a 45-degree angle, to form a corner, typically at a 90-degree angle.

Bevel Gears

In the context of mechanical engineering, a bevel gear is a type of gear where the axes of the two shafts intersect and the tooth-bearing faces of the gears themselves are conically shaped. Bevel gears are most often mounted on shafts that are 90 degrees apart, but can be designed to work at other angles as well. The purpose of bevel gears is to change the direction of a shaft's rotation.

Tools for Creating Bevels

Several tools can be used to create bevels, including:

  • Bevel Gauge: A tool used to replicate or measure angles.
  • Bevel Square: A tool used for setting or checking angles.
  • Table Saw: Often used with an adjustable blade to create bevel cuts in wood.
  • Router: A power tool that can use different bits to create various bevel profiles.

Conclusion

Bevels play a significant role in various industries by providing functional benefits such as facilitating tight fits and enhancing safety, as well as offering aesthetic improvements. Understanding the types of bevels and the tools used to create them is essential for professionals in carpentry, metalworking, optics, dentistry, and other fields.

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Contributors: Prab R. Tumpati, MD