Zydis

Zydis is a technology used to manufacture orally disintegrating tablets developed by R.P. Scherer Corporation. Zydis tablets dissolve in the mouth within 3 seconds.<ref> ,
Integrated Pharmaceutics: Applied Preformulation, Product Design, and Regulatory Science, John Wiley & Sons, ISBN 9781118356715,</ref>
History
Zydis technology was developed by R.P. Scherer Corporation (currently owned by Catalent Pharma Solutions) in 1986.<ref name="modified">,
Modified-Release Drug Delivery Technology, CRC Press, ISBN 9780824708696,</ref> The technology's first commercial application was in August, 1993, when a new dosage form of Pepcidine (famotidine) from Merck & Co. was launched in Sweden.<ref>
Pepcidine launch in Sweden(link). '. The Pharma Letter. 1993-08-23.
</ref>
In November 1993 Imodium Lingual (loperamide) from Janssen Pharmaceutica was released in Germany with Zydis technology.<ref>
Scherer announces launch of another product utilizing its Zydis technology(link). '. PR Newswire Association LLC. 1993-11-09.
</ref>
In December, 1996, the Food and Drug Administration approved Claritin (loratadine) RediTabs from Schering-Plough, the first prescription drug with Zydis technology sold in the U.S.<ref>
Scherer Announces U.S. Marketing Clearance for the First Prescription Product Using Zydis(R) Technology(link). '. PR Newswire Association LLC. 1996-12-23.
</ref>
Technology
A Zydis tablet is produced by lyophilizing or freeze-drying the drug in a matrix usually consisting of gelatin. The resulting product is very lightweight and fragile, and must be dispensed in a special blister pack.
Amipara et al., in their article "Oral disintirating tablet of antihypertensive drug" explain the technology's limitations:
The Zydis formulations consist of a drug physically trapped in a water-soluble matrix (saccharine mixture and polymer), which is freeze dried to produce a product that dissolves rapidly when placed in mouth. The ideal candidate for Zydis technology should be chemically stable and insoluble and particle size preferably less than 50 micron. Water soluble drugs might form eutectic mixtures and not freeze adequately, so dose is limited to 60 mg and the maximum drug limit is 400 mg for water insoluble drug as large particle sizes might present sedimentation problems during manufacture.<ref> Amipara. Oral disintirating tablet of antihypertensive drug(link). {{{website}}}. Journal of Drug Delivery & Therapeutics; 2013, 3(1).
</ref>
Advantages and disadvantages
Advantages
Zydis tablets:
- are convenient for the patients who have difficulty in swallowing (children, old people, bed-ridden and psychiatric patients);<ref name="ved">Ved Parkash,
Fast disintegrating tablets: Opportunity in drug delivery system, Journal of Advanced Pharmaceutical Technology & Research, 2011, Vol. 2(Issue: 4), pp. 223–35, DOI: 10.4103/2231-4040.90877, PMID: 22247889, PMC: 3255350,</ref><ref>Lloyd, Ansel's Pharmaceutical Dosage Forms and Drug Delivery Systems, Lippincott Williams & Wilkins, ISBN 9781469871943,</ref>
- are fast to absorb;<ref name="ved" />
- don't require water to consume;<ref name="ved" />
- have good taste (mouth feel);<ref name="ved" />
- don't provoke choking or suffocation;<ref name="ved" />
- have high microbial resistance ("due to the low moisture content in the final product, the Zydis formulation does not allow microbial growth").<ref name="hong">,
Oral Controlled Release Formulation Design and Drug Delivery: Theory to Practice, John Wiley & Sons, ISBN 9781118060322,</ref>
Disadvantages
Disadvantages include:
- increased price due to cost-intensive production;<ref name="ved" />
- sensitivity to moisture (tablets can degrade at higher humidity);<ref name="hong" />
- poor physical resistance (easy to break);<ref>,
Delivery Technologies for Biopharmaceuticals: Peptides, Proteins, Nucleic Acids and Vaccines, John Wiley & Sons, ISBN 9780470688403,</ref>
- limited ability to incorporate higher concentrations of active drug.<ref name="ved" />
Fast dissolving drugs with Zydis technology
| Trade name | Active formula | Manufacturer | Indication |
|---|---|---|---|
| Ativan | Lorazepam | Valeant Pharmaceuticals | Anxiety disorders |
| Claritin RediTab | Loratadine | Schering-Plough | Allergy |
| Imodium | Loperamide | Johnson & Johnson | Diarrhea |
| Feldene melt | Piroxicam | Pfizer | Pain relief |
| Maxalt MLT | Rizatriptan | Merck & Co. | Headache |
| Motilium | Domperidone | Johnson & Johnson | Nausea and vomiting |
| Zelapar | Selegiline | Valeant Pharmaceuticals | Parkinson's disease, depression |
| Pepcid RPD | Famotidine | Johnson & Johnson | Peptic ulcer disease (PUD), gastroesophageal reflux disease (GERD/GORD) |
| Zyprexa | Olanzapine | Eli Lilly and Company | Schizophrenia, bipolar disorder |
| Zofran ODT | Ondansetron | GlaxoSmithKline | Nausea and vomiting |
Data from "Fast Disintegrating Drug Delivery Systems: A Review with Special Emphasis on Fast Disintegrating Tablets" (2013).<ref> Rajendra Awasthi. Fast Disintegrating Drug Delivery Systems: A Review with Special Emphasis on Fast Disintegrating Tablets(link). '. Journal of Chemotherapy and Drug Delivery, 05/2013.
</ref>
See also
External links
Zydis Fast Dissolve(link). catalent.com/. Catalent, Inc.
References
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